Small-Batch Fermentation – AnswerLine Team Gives It a Try

Large head of cabbage and two jars of fermented sauerkraut
Large head of cabbage and two jars of fermented sauerkraut – Photo: mrgeiger

In recent years, consumers have become more interested in home fermentation, especially in making their own sauerkraut and kimchi for the beneficial bacteria it provides for gut health.  As this trend grows, the AnswerLine team receives many questions about the fermenting process. To help answer questions with first-hand experience, the AnswerLine team rolled up their sleeves and spent an evening learning to create the digestive ‘wonder food,’ sauerkraut, from scratch.

The biggest trend in DIY sauerkraut and kimchi is making it in small batches—small amounts made regularly using quart, half-gallon or gallon jars. Kraut or kimchi made in small batches ferments more quickly than in big crocks allowing one batch to be fermenting while another is refrigerated and eaten. The market has responded to consumer demand by providing consumers with a large assortment of fermentation kits, containers, and gadgets to make fermentation easy and fun.  The AnswerLine team randomly chose two different kits with which to experiment—MasonTops® and Ball®—to ferment cabbage into sauerkraut. Both of these kits used quart jars which were prepared in advanced.

Mature, firm heads of cabbage were selected from a team-member’s garden a day prior; cabbage can also be purchased at the supermarket for year-round kraut making.  Both red and green cabbage varieties can be used; the team used a mix of red and green.

Two women cutting cabbage
Two women cutting cabbage – Photo: bmarrs

We used a mandolin to shred the cabbage. Cabbage can also be shredded using a sharp knife, kraut cutter, or food processor.  However cut, the shreds should be long and thin.  Once the cabbage was shredded, it was weighed, and salt (canning and pickling salt) added per the kit recipe.

Woman massaging cabbage
Woman massaging the cabbage – Photo: bmarrs

The salt was massaged into the cabbage until the cabbage was wilted and juicy. 

Two women packing cabbage into jars
Two women packing massaged cabbage into jars – Photo: bmarrs

The wilted/juiced cabbage was firmly packed into the quart jars allowing the juice to come to the top and completely cover the cabbage. 

The two kits allowed for different amounts of headspace.  What is most important is that there is sufficient headspace for the brine from the cabbage/salt mix to completely cover the top of the cabbage.  After the jars were filled, the jars were weighted and topped with the fermenting lid and screw band supplied with each kit.  Weights can be a food grade glass disk (provided with the MasonTop® kit), stainless steel spring (provided with the Ball® kit), a freezer bag filled with brine* that fits into the jar, a smaller glass jar filled with water or brine, or a full wine bottle that sits on top of the cabbage.  If using a brine bag, glass jar, or wine bottle for weight, whole cabbage leaves (discard when the kraut is done fermenting) should be packed atop the cabbage first.

Five women and one child holding jars of cabbage ready for fermenting
AnswerLine Team (Rachel Sweeney( and child), Marlene Geiger, Beth Marrs, Marcia Steed, and Carol Van Waardhuizzen) show the jars of cabbage ready for fermenting. Photo: bmarrs

Each team member left the workshop with two jars to ferment at home.  At home, team members were advised to store their jars in a cooler, darker place in their home, to check it daily to make sure that the cabbage was always covered in brine, and to wait about 2 weeks to test.  Fermentation time is dependent on quantity and temperature.  Kraut fermented at 70º-75ºF will ferment in about 1-2 weeks; at 60º-65ºF, fermentation may take 2-3 weeks.  At temperatures lower than 60ºF, kraut may not ferment and above 75ºF, kraut may become soft or mushy.  The best way to determine when the kraut is ready is by smell and taste.  The cabbage should be translucent but remain crunchy, not soft or slimy. The salty flavor should be diminished and replaced with a bright, tangy flavor of the lactic acid. When the kraut has reached an individual liking, it is time to stop the fermentation by refrigerating and eating it.

Here are the team takeaways from this experience:

  • Small batch kits make it easy to get started, learn about the fermentation process, and build fermentation confidence. Kits are a matter of personal preference.
  • Approximately 2 pounds of cabbage is needed to fill a quart jar.
  • Tightly packing the cabbage into the jars is important to continue releasing the juices necessary to create the anaerobic (without oxygen) environment need for lacto-fermentation to take place while inhibiting spoil-causing bacteria.
  • Work in small batches when packing the cabbage into the jars.  Pack tightly after each handful addition.
  • Important to keep oxygen out yet allow carbon dioxide to bubble out.  Good amount of brine, weight, and lid with an air release enable this. 
  • Keep the cabbage submerged under the brine at all times to prevent oxidation; cabbage will brown at the top if the brine level drops. Add brine during the fermentation time, if needed.
  • Monitor it daily watching for off smell or loss of brine.  Watch for signs of healthy fermentation: cabbage swelling, gas pockets, color changes, bubbles or foam on the surface of the brine, some white sediment in the bottom of the jar. Bubbling activity is normal and a good sign the fermentation process is working.
  • Flavor improves with age but can be customized to individual taste and probiotic level. Longer ferments give a stronger flavor and more probiotics. 

Fermented foods can be a healthy and nutritious addition to your diet and a great way to preserve the harvest as well. Sauerkraut is one of the oldest and easiest of fermented food. Unlike the packaged kraut at the supermarket which may have been pasteurized to kill bacteria, small-batch sauerkraut is lacto-fermented, a fancy term for soaking uncooked cabbage in brine (salt and water), then letting nature ferment the vegetable’s own beneficial bacteria.  This process was perfected by the Germans during the 16th century and still used today.   (While the Germans are best known for their kraut making skills, it is believed that the first sauerkraut was made in China about 2,000 years ago, during the building of the Great Wall.)   

For recipes and additional information or help, check out Small Batch Sauerkraut Tips and Sauerkraut:  Problems and Solutions by Oregon State University Extension. 

Taking the plunge into home fermentation can be an intimidating proposition. Whether you’re a complete beginner or have some experience, small-bath fermentation with cabbage is a good place to start to build your confidence while learning about fermentation.

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*Brine – ½ teaspoon salt to ½ cup water

Reference to any commercial product, process, or service, or the use of any trade, firm, or corporate name is for general informational purposes only and does not constitute an endorsement, recommendation, or certification of any kind. Persons using such products assume responsibility for their use and should make their own assessment of the information and whether it is suitable for their intended use in accordance with current directions of the manufacturer.

Marlene Geiger

I am a graduate of the University of Nebraska-Lincoln with a BS in Home Economics Education and Extension and from Colorado State University with a MS in Textiles and Clothing. I enjoy spending time with family and friends, gardening, quilting, cooking, sewing, and sharing knowledge and experience with others.

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Making Apple Cider

Wooden cider press

When apples ripen in Iowa orchards, it’s time to make apple butter, applesauce, apple pie, and all things apple. Another option is apple cider! Besides being a great way to use an abundance of apples, it is also a great fall activity for family, friends, or neighborhood fun. Kids of all ages will enjoy the making and sipping!

Flawless apples are not needed for cider so small sized apples or those with blemishes are good candidates. Avoid using over ripe apples or apples with spoilage as both will cause the juice to ferment rapidly and ruin it. However, apples with a small amount of spoilage that can be cut away are acceptable. Use mature apples as green, immature apples give cider a flat flavor.

There are no particular varieties to use for cider as it depends upon taste preferences. Gala, Fuji or similar varieties yield a sweeter cider whereas McIntosh, Pink Lady or other tart varieties offer more tartness. Blending sweet and tart varieties brings out the best of both.

Apple cider can be made in various ways. The most fun is derived from using a cider press. If you are lucky enough to own one, you know all about the set up and fun. A press may be available from a rental agency for those wanting to try a press. In addition to a press, a crusher is very useful for grinding the apples to make pressing easier to extract the juice; in the absence of a crusher, a food processor will do the job. Begin by setting up the equipment (crusher and press) and making sure it is clean.  Also gather and wash buckets and jars or containers for the juice. Utensils and equipment can be sanitized after washing and rinsing by filling with or soaking in a mixture of 1 tablespoon household bleach per gallon of warm water for at least 1 minute.

Head to the orchard to pick apples from trees; do not use apples that have fallen to the ground. (Windfall apples are more likely to have come into contact with E. coli bacteria from animal or rodent feces.) A bushel of apples will yield about 3 gallons of juice.  Wash the apples carefully. After washing, cut the apples into quarters. It is not necessary to dry the apples or remove the cores and skins.  The cut apples go into the crusher where they are mashed by turning the handle on the crusher; the crushed apples fall into a mesh lined bag which is then loaded into the press. As the ratchet handle on the press pushes the press plate down, the juice begins to pour out of the press into a bucket within seconds. This process is repeated until all the apples have been pressed and apple remains composted. Some pulp or seeds may also come out of the press with the juice; to remove these particles, the juice can be put through a jelly bag which will remove most of it. Since the juice is unfiltered, it is typically golden-colored and a bit murky.

There are two options for the juice–apple juice or fermented juice (cider). If the juice will not be fermented, it should be pasteurized by heating the juice to 160°F; this will eliminate the possibility of foodborne illness from E coli or Salmonella.  Unpasteurized apple cider can be particularly dangerous for children, older adults, pregnant women and people with weakened immune systems. After the juice cools, pour it into clean jars or containers. Juice can be refrigerated for up to five days. The juice can also be frozen or canned. If cider is desired, the juice can be fermented to make sweet cider, hard cider, or turned into vinegar. Directions for making these processes safely can be found in the University of Georgia publication, Making Apple Cider.

Homemade apple cider–fresh or fermented–is a delicious and satisfying way to celebrate fall!. Take steps to enjoy it safely.

Sources:
Pressing Apple Cider at Home. Michigan State University Extension.
Making Apple Cider. University of Georgia.

Reviewed and updated, 10-24, mg.

Marlene Geiger

I am a graduate of the University of Nebraska-Lincoln with a BS in Home Economics Education and Extension and from Colorado State University with a MS in Textiles and Clothing. I enjoy spending time with family and friends, gardening, quilting, cooking, sewing, and sharing knowledge and experience with others.

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